Carlisle Industrial Brake & Friction
 
 

Friction Products

Wet Friction Discs & Plates

Integrally Molded Disc Pads

Molded Linings

Flat Sheets

Extruded Coils

Geartooth Facings

Lining Segments

 
 
Carlisle’s Industrial Friction Group brings over 35 years of experience to the design and manufacture of friction materials. We produce friction parts as small as 3/8" up to single piece molded gear clutches 62" in diameter and one piece molded bars 35' long. We utilize both extruded and dry mix molded processes. In addition to producing the friction material, we have developed expertise in bonding our friction to metal surfaces. This can occur as an integrally molded component or through the use of adhesives and heat. The end result for our customers is a finished assembly that reduces overall cost.
We Develop

Our Own Friction Compounds

 
Since our inception, we have formulated our own friction compounds, rather than outsourcing this critical function. Compounding begins with an understanding of raw materials and how they interact. Our material engineers review and select the fibers, friction augmenting compounds and binders to form the optimum friction material. As part of this selection process, we analyze elemental composition under an electron microscope and measure density and surface area using a pycnometer and adsorption analyzer. Following selection, each incoming raw material is inspected to ensure it adheres to our exacting specifications.

Once a trial formulation has emerged from our R&D application engineering team, it moves into the prototyping phase using a lab sized mixer and various process/curing times. The new prototype compound is examined for composite material properties through thermal analyzers, strength testing and acetone extractions. Finally, we use our bank of inertia dynamometers to simulate actual operating conditions and test the material to its failure. Upon meeting all of our design criteria, the new formulation moves into final production where another set of complete tests are conducted to ensure final material properties. Molded Linings Flat Sheets Extruded Coils
 

Valued Supplier to Major OEMs

 
Obviously, developing a new friction material that will perform in the field as it does in the laboratory is a complicated process. All the more reason major OEMs have come to depend on Carlisle to provide the consistent friction quality required for the safety critical applications where our products are typically found. Geartooth Facings
 
 
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  Carlisle Industrial Brake & Friction

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